Stainless Steel Muhle R41

Paul

Connaught Shaving
Vendor
Yes, I think hundreds if not thousands of units are needed to make a Brass or Naval Bronze razors viable. The investment needed for a smaller scale CNC operation is significant, so I have great respect for anyone that makes anything new, especially in the UK or USA.
 

Blackland Razors

Forum GOD!
Artisan
I read a post on another forum regarding the Rocca, where a forum member believed that the Rocca head was CNC machined from MIM blanks, I have no idea regarding the veracity of this assertion but it does make me wonder if the R41GS head is machined MIM. I have no idea, but perhaps there is a metallurgist that can confirm if machining MIM moulds is a process and if so what are the pro's and cons over CNC machining of regular SS feedstock. We know that Feather produces an MIM razor head to exacting tolerances (no suprises I suppose given the long and rich history of Japanese metallurgy) indeed no other razor I have matches the Feather for tolerances but we also know that MUHLE was unable to get the required MIM tolerances right on the Rocca until they switched to CNC machining of their heads, of what I do not know. MIM clearly requires expertise and robust QC.
If there was any machining at all, it's likely done in post to tighten up trouble areas. You wouldn't MIM a cube blank and then machine the entire thing. You'd MIM a top cap, for example, and then CNC mill select features in post. Like maybe the leading edge of the top cap is having warping issues so you'd account for that and then machine that surface down. The biggest issue in MIM is warping due to shrinkage during sintering. You have to make everything oversized to account for the shrink as you heat it, but not all areas of the part shrink at the same rate so you can't just scale it by 120% across the board and walk away. The safety bar won't shrink at the same rate as the middle of the base plate, for example, and it might shrink more in the X plane than the Y plane. So you have to account for this when you design the mold. Then post machining can help fix areas that couldn't be adjusted perfectly to eliminate remaining warping.

Not saying that Muhle did any of this because I don't know a thing about how they produce their razors. This is just generally how that works.
 

Missoni

Fellow Traveller
If there was any machining at all, it's likely done in post to tighten up trouble areas. You wouldn't MIM a cube blank and then machine the entire thing. You'd MIM a top cap, for example, and then CNC mill select features in post. Like maybe the leading edge of the top cap is having warping issues so you'd account for that and then machine that surface down. The biggest issue in MIM is warping due to shrinkage during sintering. You have to make everything oversized to account for the shrink as you heat it, but not all areas of the part shrink at the same rate so you can't just scale it by 120% across the board and walk away. The safety bar won't shrink at the same rate as the middle of the base plate, for example, and it might shrink more in the X plane than the Y plane. So you have to account for this when you design the mold. Then post machining can help fix areas that couldn't be adjusted perfectly to eliminate remaining warping.

Not saying that Muhle did any of this because I don't know a thing about how they produce their razors. This is just generally how that works.
Thanks for the information...the process sounds quite intensive...
 

Blackland Razors

Forum GOD!
Artisan
Thanks for the information...the process sounds quite intensive...
In general, everything is harder than you'd expect. Specifically, the more cost-competitive and larger scale you go, the more difficult it is. The reality is that CNC machining is pretty easy to get going. You just need money, a design, and competent machinists. Mass production techniques are a lot more involved and present unique engineering challenges that have to be overcome. I've come to learn this through experience and repeatedly smashing my head into a wall over the last ~17 months.
 

vates

Legendary Member
The first shave went (un)surprisingly well. In a nutshell, action-wise it is 99% the same good old EINUNDVIERZIG (2013 version) with a strange "huge but not so heavy" handle. And the finish is much better.
It behaves pretty much the same. There are the same slight problems with blade alignment while loading (Israeli Personna on the first outing).
The faint blade chatter on the ATG passes is still there (but less pronounced). The WTG passes are a tad comfier. Maybe because the top cap covers the blade oh so slightly more.
The results are the same: nothing less but stellar.
I like it so far.

 
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